Volkswagen Golf/Jetta 2 manual

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  1. Accelerator and throttle cables - removal, refitting and adjustment
  2. Accelerator cable - removal, refitting and adjustment
  3. Accelerator pedal - removal and refitting
  4. Air cleaner element - renewal
  5. Air cleaner element - renewal
  6. Air cleaner element - renewal
  7. Air cleaner element - renewal
  8. Air cleaner element renewal (Every 20 000 miles (30 000 km) or 24 months)
  9. Air cleaner unit - removal and refitting
  10. Air conditioning system check (Every 1000 miles (1500 km) or monthly)
  11. Air conditioning system compressor - drivebelt adjustment
  12. Air conditioning system compressor - removal and refitting
  13. Air inlet duct and manifold - removal and refitting
  14. Air inlet pre-heater - testing
  15. Airflow meter - removal and refitting
  16. Airflow meter - testing
  17. Airflow meter - testing
  18. Airflow sensor plate and control plunger - testing
  19. Alternator - brush and voltage regulator renewal
  20. Alternator - removal and refitting
  21. Alternator - testing
  22. Alternator drivebelt - inspection and adjustment
  23. Alternator, power steering pump and air conditioner compressor drivebelt(s) check (Every 10 000 miles (15 000 km) or 12 months)
  24. Antifreeze concentration check (Every 10 000 miles (15 000 km) or 12 months)
  25. Automatic air cleaner temperature control - testing
  26. Automatic air cleaner temperature control - testing
  27. Automatic transmission and final drive fluid renewal (Every 30 000 miles (45 000 km))
  28. Automatic transmission fluid level check (Every 10 000 miles (15 000 km) or 12 months)
  29. Auxiliary air valve - testing
  30. Battery - charging
  31. Battery - maintenance
  32. Battery - removal and refitting
  33. Battery electrolyte level check (Every 1000 miles (1500 km) or monthly)
  34. Body electrical systems
  35. Body protective and decorative trim fittings - removal and refitting
  36. Bodywork and fittings
  37. Bonnet - removal, refitting and adjustment
  38. Bonnet lock and release cable - removal and refitting
  39. Boot lid - removal, refitting and adjustment
  40. Boot lid lock and lock cylinder - removal and refitting
  41. Brake calipers - removal, overhaul and refitting
  42. Brake check (Every 1000 miles (1500 km) or monthly)
  43. Brake discs - examination, removal and refitting
  44. Brake fluid renewal (Every 2 years)
  45. Brake pad and rear shoe lining check (Every 10 000 miles (15 000 km) or 12 months)
  46. Brake pads - inspection and renewal
  47. Brake pressure regulator - testing, removal and refitting
  48. Braking system
  49. Bumper trim covering - removal and renewal
  50. Bumpers - removal and refitting
  51. Camshaft - examination
  52. Camshaft - examination and renovation
  53. Camshaft - refitting
  54. Camshaft - refitting
  55. Camshaft - removal
  56. Camshaft - removal
  57. Camshaft - removal, examination and refitting
  58. Camshaft oil seal - renewal
  59. Camshafts - removal and refitting
  60. Carburettor (1.05 litre engine) - adjustments
  61. Carburettor (1.3 litre engine) - adjustments
  62. Carburettor (1.6 & 1.8 litre engines) - adjustments
  63. Carburettor - overhaul
  64. Carburettor - removal and refitting
  65. Catalytic converters - general information and precautions
  66. Central locking system - component removal and refitting
  67. Centre console - removal and refitting
  68. Choke cable (1.05 litre engine) - removal, refitting and adjustment
  69. Cigarette lighter - removal and refitting
  70. Clutch operation check (Every 10 000 miles (15 000 km) or 12 months)
  71. Coil - testing
  72. Coil - testing
  73. Cold acceleration enrichment system - testing
  74. Cold start valve and thermotime switch - testing
  75. Combination switches - removal and refitting
  76. Condenser - testing, removal and refitting
  77. Contact breaker point check (Every 5000 miles (7500 km) or 6 months)
  78. Contact breaker point renewal and adjustment (Every 10 000 miles (15 000 km) or 12 months)
  79. Contact breaker points - inspection and adjustment
  80. Contact breaker points - renewal
  81. Control unit - testing
  82. Control unit - testing
  83. Coolant pump - removal and refitting
  84. Cooling fan and motor - removal and refitting
  85. Cooling system - draining, flushing and filling
  86. Cooling system electrical switches - removal, testing and refitting
  87. Cooling, heating and air conditioning systems
  88. Courtesy and luggage compartment light switches - removal and refitting
  89. Crankshaft and bearings - examination and renovation
  90. Crankshaft and bearings - examination and renovation
  91. Crankshaft and main bearings - refitting
  92. Crankshaft and main bearings - refitting
  93. Crankshaft and main bearings - removal
  94. Crankshaft and main bearings - removal
  95. Crankshaft oil seals - renewal
  96. CV joint and boot check (Every 10 000 miles (15 000 km) or 12 months)
  97. Cylinder block/crankcase - examination and renovation
  98. Cylinder block/crankcase - examination and renovation
  99. Cylinder head - dismantling and overhaul
  100. Cylinder head - dismantling and overhaul
  101. Cylinder head - dismantling and overhaul
  102. Cylinder head - dismantling and overhaul
  103. Cylinder head - reassembly
  104. Cylinder head - refitting
  105. Cylinder head - refitting
  106. Cylinder head - refitting
  107. Cylinder head - removal
  108. Cylinder head - removal
  109. Cylinder head - removal
  110. Diagram 1
  111. Diagram 10
  112. Diagram 11
  113. Diagram 12
  114. Diagram 13
  115. Diagram 14
  116. Diagram 15
  117. Diagram 16
  118. Diagram 17
  119. Diagram 18
  120. Diagram 19
  121. Diagram 2
  122. Diagram 20
  123. Diagram 21
  124. Diagram 22
  125. Diagram 23
  126. Diagram 24
  127. Diagram 25
  128. Diagram 26
  129. Diagram 27
  130. Diagram 28
  131. Diagram 29
  132. Diagram 3
  133. Diagram 30
  134. Diagram 31
  135. Diagram 32
  136. Diagram 33
  137. Diagram 34
  138. Diagram 35
  139. Diagram 36
  140. Diagram 37
  141. Diagram 38
  142. Diagram 39
  143. Diagram 4
  144. Diagram 40
  145. Diagram 41
  146. Diagram 42
  147. Diagram 43
  148. Diagram 44
  149. Diagram 45
  150. Diagram 46
  151. Diagram 47
  152. Diagram 48
  153. Diagram 49
  154. Diagram 5
  155. Diagram 50
  156. Diagram 51
  157. Diagram 52
  158. Diagram 53
  159. Diagram 54
  160. Diagram 55
  161. Diagram 56
  162. Diagram 57
  163. Diagram 58
  164. Diagram 59
  165. Diagram 6
  166. Diagram 60
  167. Diagram 61
  168. Diagram 62
  169. Diagram 63
  170. Diagram 64
  171. Diagram 65
  172. Diagram 66
  173. Diagram 67
  174. Diagram 68
  175. Diagram 69
  176. Diagram 7
  177. Diagram 70
  178. Diagram 71
  179. Diagram 72
  180. Diagram 8
  181. Diagram 9
  182. Diaphragm pressure switch - testing
  183. Direction indicators and hazard flasher system - operation and testing
  184. Distributor - overhaul
  185. Distributor - overhaul
  186. Distributor - removal and refitting
  187. Distributor - removal and refitting
  188. Distributor - removal, overhaul and refitting
  189. Door - removal and refitting
  190. Door handles - removal and refitting
  191. Door lock - removal and refitting
  192. Door rattles - tracing and rectification
  193. Door striker - adjustment
  194. Door trim panel - removal and refitting
  195. Dust and pollen filter - renewal
  196. Electrical fault-finding - general information
  197. Electrically-operated door mirror motor - removal and refitting
  198. Engine - adjustments after major overhaul
  199. Engine - adjustments after major overhaul
  200. Engine - adjustments after major overhaul
  201. Engine - refitting
  202. Engine - refitting
  203. Engine - removal
  204. Engine - removal
  205. Engine ancillary components - refitting
  206. Engine ancillary components - removal
  207. Engine ancillary components - removal
  208. Engine ancillary components and gearbox - refitting
  209. Engine dismantling - general information
  210. Engine dismantling - general information
  211. Engine oil and filter renewal (Every 10 000 miles (15 000 km) or 12 months)
  212. Engine reassembly - general information
  213. Engine reassembly - general information
  214. Engine repair procedures - 1.05 and 1.3 litre post August 1985
  215. Engine repair procedures - 1.05 and 1.3 litre pre August 1985
  216. Engine repair procedures - 1.6 and 1.8 litre 8 valve
  217. Engine repair procedures 1.8 litre 16 valve
  218. Engine/gearbox - separation
  219. Engine/gearbox - separation and reconnection
  220. Evaporative fuel control system
  221. Examination and renovation - general information
  222. Examination and renovation - general information
  223. Exhaust manifold - removal and refitting
  224. Exhaust system - inspection, removal and refitting
  225. Exhaust system - inspection, removal and refitting
  226. Exhaust system - inspection, removal and refitting
  227. Exhaust system check (Every 10 000 miles (15 000 km) or 12 months)
  228. Exterior mirrors - removal and refitting
  229. Facia panel - removal and refitting
  230. Facia switches - removal and refitting
  231. Facia trim panel - removal and refitting
  232. Fluid leakage and engine electrical system check (Every 1000 miles (1500 km) or monthly)
  233. Flywheel - examination and renovation
  234. Flywheel - refitting
  235. Flywheel - removal
  236. Flywheel/driveplate - examination and renovation
  237. Footbrake pedal - removal and refitting
  238. Front anti-roll bar - removal and refitting
  239. Front foglight bulb and unit - removal and refitting
  240. Front seats - removal and refitting
  241. Front suspension - camber adjustment
  242. Front suspension strut - removal, overhaul and refitting
  243. Front wheel bearing - renewal
  244. Front wheel bearing housing - removal and refitting
  245. Front wheel housing liner - removal and refitting
  246. Front wing - removal and refitting
  247. Fuel accumulator - removal and refitting
  248. Fuel and brake line, hose and union check (Every 10 000 miles (15 000 km) or 12 months)
  249. Fuel and exhaust systems - carburettor models
  250. Fuel and exhaust systems - Digifant fuel injection
  251. Fuel and exhaust systems - Digijet fuel injection
  252. Fuel and exhaust systems - K-Jetronic fuel injection - 16 valve engines
  253. Fuel and exhaust systems - K-Jetronic fuel injection - 8 valve engines
  254. Fuel and exhaust systems - Mono Jetronic fuel injection
  255. Fuel filler gravity valve - removal, testing and refitting
  256. Fuel filter - removal and refitting
  257. Fuel filter renewal (Every 20 000 miles (30 000 km) or 24 months)
  258. Fuel gauge sender unit - removal and refitting
  259. Fuel injector - testing, removal and refitting
  260. Fuel injectors - removal, testing and refitting
  261. Fuel injectors - testing
  262. Fuel injectors - testing
  263. Fuel lift pump - testing, removal and refitting
  264. Fuel metering distributor - removal and refitting
  265. Fuel pressure regulator - testing
  266. Fuel pump - removal and refitting
  267. Fuel pump - testing , removal and refitting
  268. Fuel pump - testing, removal and refitting
  269. Fuel pumps - testing
  270. Fuel reservoir - removal and refitting
  271. Fuel system control linkage check (Every 1000 miles (1500 km) or monthly)
  272. Fuel tank - removal and refitting
  273. Fuel tank and associated components - removal and refitting
  274. Fuses and relays - location and renewal
  275. Gearbox oil level check (Every 10 000 miles (15 000 km) or 12 months)
  276. Gearchange and consumption gauge - operation
  277. General information
  278. General information
  279. General information
  280. General information
  281. General information
  282. General information
  283. General information
  284. General information and precautions
  285. General information and precautions
  286. General information and precautions
  287. General information and precautions
  288. General information and precautions
  289. General information and precautions
  290. General information and precautions
  291. General information and precautions
  292. General information and precautions
  293. General information and precautions
  294. General information and precautions
  295. General information and precautions
  296. Hall sender - testing
  297. Hall sender - testing
  298. Handbrake cables - removal, refitting and adjustment
  299. Handbrake lever - removal and refitting
  300. Headlamp bulbs and headlamps - removal and refitting
  301. Headlamp range control - removal and refitting
  302. Headlamps - alignment
  303. Headlight beam alignment check (Every 10 000 miles (15 000 km) or 12 months)
  304. Heat exchanger/fresh air box - removal and refitting
  305. Heater and fresh air blower unit - removal and refitting
  306. Heater controls - removal and refitting
  307. Hinge and catch lubrication (Every 10 000 miles (15 000 km) or 12 months)
  308. Horn - removal and refitting
  309. HT leads, distributor cap and rotor arm - inspection and renewal
  310. HT leads, distributor cap and rotor arm - inspection and renewal
  311. HT leads, distributor cap and rotor arm - inspection and renewal
  312. Hydraulic bucket tappets - checking free travel
  313. Hydraulic bucket tappets - checking free travel (from August 1985)
  314. Hydraulic pipes and hoses - renewal
  315. Hydraulic system - bleeding
  316. Idle mixture - adjustment
  317. Idle speed - adjustment
  318. Idle speed - adjustment
  319. Idle speed and mixture (CO content) - adjustment
  320. Idle speed and mixture (CO content) - testing
  321. Idle speed and mixture - adjustment
  322. Idle speed boost (air conditioned models) - testing and idle speed adjustment
  323. Idle speed stabilisation system - testing
  324. Idle speed stabilisation system - testing
  325. Idle switch control valve - testing
  326. Ignition switch/steering column lock - removal and refitting
  327. Ignition system - contact breaker type
  328. Ignition system - fully electronic type
  329. Ignition system - transistorised type
  330. Ignition timing - checking and adjustment
  331. Ignition timing - checking and adjustment
  332. Ignition timing - checking and adjustment
  333. Ignition timing check (Every 10 000 miles (15 000 km) or 12 months)
  334. Increased idling speed valve (air conditioned models) - testing
  335. Injector unit housing - removal and refitting
  336. Inlet air pre-heater - testing
  337. Inlet and exhaust manifolds - removal and refitting
  338. Inlet manifold - removal and refitting
  339. Inlet manifold - removal and refitting
  340. Inlet manifold preheating - testing
  341. Instrument panel - dismantling, testing and reassembly
  342. Instrument panel cluster - removal and refitting
  343. Intensive maintenance
  344. Intermediate shaft - examination and renovation
  345. Intermediate shaft - refitting
  346. Intermediate shaft - removal
  347. Introduction
  348. Introduction
  349. Key for all wiring diagrams
  350. Key for all wiring diagrams (continued)
  351. Lamp bulbs - renewal
  352. Light, direction indicator and horn check (Every 1000 miles (1500 km) or monthly)
  353. Lock, hinge and latch mechanism check (Every 1000 miles (1500 km) or monthly)
  354. Loudspeakers - removal and refitting
  355. Maintenance - component location
  356. Major body damage - repair
  357. Major operation only possible after removal of engine from vehicle
  358. Major operations only possible after removal of engine from vehicle
  359. Major operations possible with engine in vehicle
  360. Major operations possible with engine in vehicle
  361. Master cylinder - removal and refitting
  362. Method of engine removal
  363. Method of engine removal
  364. Minor body damage - repair
  365. Multi-function indicator - operation and testing
  366. Oil cooler - removal and refitting
  367. Oil filter - renewal
  368. Oil filter - renewal
  369. Oil filter mounting - removal and refitting
  370. Oil pressure warning switches - testing
  371. Oil pump - examination and renovation
  372. Oil pump - examination and renovation
  373. Oil pump - refitting
  374. Oil pump - refitting
  375. Oil pump - removal
  376. Oil pump - removal and examination
  377. Oil seals - renewal
  378. Overrun cut-off and full throttle enrichment - testing
  379. Overrun cut-off valve - testing
  380. Pistons and connecting rods - examination and renovation
  381. Pistons and connecting rods - examination and renovation
  382. Pistons and connecting rods - refitting
  383. Pistons and connecting rods - refitting
  384. Pistons and connecting rods - removal
  385. Pistons and connecting rods - removal
  386. Pistons and connecting rods - removal and refitting
  387. Power steering fluid - draining and refilling
  388. Power steering pump - removal, refitting and drivebelt adjustment
  389. Pre-throttle valve clearance - adjustment
  390. Pressure relief valve - removal, servicing and refitting
  391. Radiator - removal, inspection and refitting
  392. Radiator grille - removal and refitting
  393. Radio/cassette player - removal and refitting
  394. Rear axle beam - removal and refitting
  395. Rear brake cylinder - removal, overhaul and refitting
  396. Rear brake drum - examination and renovation
  397. Rear brake shoes - inspection and renewal
  398. Rear hub bearings - renewal
  399. Rear seat - removal and refitting
  400. Rear suspension strut and coil spring - removal and refitting
  401. Rear wheel hub bearings - renewal
  402. Rear window wiper motor - removal and refitting
  403. Routine maintenance and servicing
  404. Seat belt check (Every 1000 miles (1500 km) or monthly)
  405. Seat belts - renewal
  406. Servicing specifications
  407. Slow running adjustment (Every 10 000 miles (15 000 km) or 12 months)
  408. Spark plug renewal (Every 10 000 miles (15 000 km) or 12 months)
  409. Spark plugs - renewal
  410. Spark plugs - renewal
  411. Spark plugs - renewal
  412. Specifications
  413. Specifications
  414. Specifications
  415. Specifications
  416. Specifications
  417. Specifications
  418. Specifications
  419. Specifications
  420. Specifications
  421. Specifications
  422. Specifications
  423. Specifications
  424. Specifications
  425. Specifications
  426. Specifications
  427. Specifications
  428. Specifications
  429. Specifications
  430. Specifications
  431. Speedometer cable - removal and refitting
  432. Starting and charging systems
  433. Starting motor - brush renewal
  434. Starting motor - removal and refitting
  435. Starting motor - testing
  436. Steering column - removal, overhaul and refitting
  437. Steering gear - adjustment
  438. Steering gear bellows - renewal
  439. Steering gear check (Every 10 000 miles (15 000 km) or 12 months)
  440. Steering gear unit - removal and refitting
  441. Steering lock - removal and refitting
  442. Steering wheel - removal and refitting
  443. Sump - refitting
  444. Sump - removal
  445. Sump and oil pump - removal and refitting
  446. Sunroof - removal, refitting and adjustment
  447. Sunroof guide rail cleaning and lubrication (Every 20 000 miles (30 000 km) or 24 months)
  448. Suspension and steering
  449. Suspension check (Every 10 000 miles (15 000 km) or 12 months)
  450. Switch unit - testing
  451. Switch unit - testing
  452. Symbols used on the wiring diagrams
  453. System components - removal and refitting
  454. Tailgate - removal and refitting
  455. Tailgate lock, grip and lock cylinder - removal, refitting and adjustment
  456. Tailgate support strut - removal and refitting
  457. Thermostat - removal, testing and refitting
  458. Throttle damper - adjustment
  459. Throttle stop - adjustment
  460. Throttle valve switch - testing
  461. Throttle valve switch - testing
  462. Throttle valve switches - testing and adjustment
  463. Tie-rods and balljoints - removal and refitting
  464. Timing belt and sprockets - examination and renovation
  465. Timing belt and sprockets - examination and renovation
  466. Timing belt and sprockets - refitting
  467. Timing belt and sprockets - refitting
  468. Timing belt and sprockets - removal
  469. Timing belt and sprockets - removal
  470. Timing belt and sprockets - removal
  471. Timing belt and sprockets - removal and refitting
  472. Timing belt renewal (Every 40 000 miles (60 000 km))
  473. Track control arm - removal, overhaul and refitting
  474. Vacuum servo unit - removal and refitting
  475. Vacuum servo unit - testing
  476. Valve clearance check (Every 10 000 miles (15 000 km) or 12 months)
  477. Valve clearances - checking and adjustment
  478. Valve clearances - checking and adjustment (pre August 1985)
  479. Vehicle exterior and interior - maintenance and inspection
  480. Vehicle underbody check (Every 10 000 miles (15 000 km) or 12 months)
  481. VW Golf & Jetta Service and Repair Manual
  482. Warm-up valve - testing
  483. Warning lamp cluster - removal and refitting
  484. Wheel alignment - checking and adjustment
  485. Window regulator - removal and refitting
  486. Windows - removal and refitting
  487. Windscreen and headlamp washer system - pump renewal
  488. Windscreen wiper linkage - removal and refitting
  489. Windscreen wiper motor - removal and refitting
  490. Wiper arms - removal and refitting
  491. Wiper blades - renewal
  492. Wiring diagrams
  493. Wiring diagrams - layout explanation
  494. Wiring relays and connections – all models


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