Engine repair procedures - 1.05 and 1.3 litre pre August 1985

Engine repair procedures - 1.05 and 1.3 litre pre August 1985

The 1.05 and 1.3 litre engines are of four-cylinder, in-line, overhead camshaft type, mounted transversely at the front of the vehicle. The transmission is attached to the left-hand side of the engine.

The crankshaft is of five bearing type and separate thrustwashers are fitted to the central main bearing to control crankshaft endfloat.

• Specifications
• General information
• Major operations possible with engine in vehicle
• Major operation only possible after removal of engine from vehicle
• Method of engine removal
• Engine - removal
• Engine/gearbox - separation
• Engine dismantling - general information
• Engine ancillary components - removal
• Cylinder head - removal
• Camshaft - removal
• Cylinder head - dismantling and overhaul
• Timing belt and sprockets - removal
• Flywheel - removal
• Crankshaft oil seals - renewal
• Sump - removal
• Oil pump - removal
• Pistons and connecting rods - removal
• Crankshaft and main bearings - removal
• Oil filter - renewal
• Examination and renovation - general information
• Crankshaft and bearings - examination and renovation
• Cylinder block/crankcase - examination and renovation
• Pistons and connecting rods - examination and renovation
• Oil pump - examination and renovation
• Flywheel - examination and renovation
• Timing belt and sprockets - examination and renovation
• Camshaft - examination and renovation
• Engine reassembly - general information
• Crankshaft and main bearings - refitting
• Pistons and connecting rods - refitting
• Oil pump - refitting
• Sump - refitting
• Flywheel - refitting
• Cylinder head - reassembly
• Camshaft - refitting
• Cylinder head - refitting
• Timing belt and sprockets - refitting
• Valve clearances - checking and adjustment
• Engine ancillary components and gearbox - refitting
• Engine - refitting
• Engine - adjustments after major overhaul