Volkswagen Golf/Jetta 2 manual

Cylinder head - reassembly
Engine repair procedures - 1.05 and 1.3 litre pre August 1985 / Cylinder head - reassembly


1 Fit the valves into their correct locations in the cylinder head.

2 Working on each valve at a time, locate the valve spring lower seat in position.

3 Before fitting each valve seal, locate the special plastic sleeve provided in the gasket set over the valve stem in order to prevent damage to the seal (see illustration).

34.3 Locate plastic sleeve on valve stem . . .
34.3 Locate plastic sleeve on valve stem . . .

4 Slide each new seal over the valve stem and press it firmly onto the guide using a metal tube (see illustration). Remove the plastic sleeve.

34.4 . . . then fit the new oil seal
34.4 . . . then fit the new oil seal

5 Fit the spring and retainer over each valve stem, then compress the spring with the compressor and insert the split collets.

Release the compressor and remove it.

6 Refit the camshaft.


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